Keeping your pneumatic pencil grinder tip-top shape can help you optimize efficiency and reduce downtime. It also helps to keep you safe from potential hazards.
Pencil grinders are air-powered tools with small moving parts and high speeds for light material removal in detail grinding, sculpting, deburring, and polishing tasks.
Clean It Up
Taking the time to maintain your pneumatic pencil grinder is an important part of keeping it running safely. It can also help you get the most out of your equipment. This means avoiding expensive repair bills and ensuring your tool always works at its best. There are a few maintenance tips and tricks that you can follow to ensure that your equipment runs smoothly, but the most important one is to keep it clean and lubricated.
You must unplug your tool and spray it with some car break cleaner. This will soak into any oil residue and dust particles clinging to your tool, and it’ll dry quickly so you can use it again.
One of the most important things you can do to maintain your pneumatic pencil grinder is to lubricate it. This will keep the various moving parts from sticking, jamming, or rusting. Several types of air tool lubricants are available, including mineral-based oils and synthetics. Synthetics are more durable than mineral-based counterparts and are generally better suited for industrial applications. For residential applications, mineral-based oils are probably the better option. Using the right lubricant will also make your pneumatic grinder last longer. Choosing the correct oil can be challenging, especially if you need clarification on your equipment manufacturer’s specifications.
Check It Out
Whether your pencil grinder is for industrial or home use, you must ensure it is properly maintained. This includes ensuring the air supply is working, keeping the tool cool, and changing the wheel cover when necessary. This will help keep your air grinder running smoothly and safely for years. Pencil grinders are great for detailed grinding, sculpting, deburring, and polishing tasks that require fine control. They are lightweight and compact, allowing for easy access to hard-to-reach areas. They feature carbide burs and mounted points that rotate for light material removal. These tools are also designed to operate at low speed, requiring much less energy than other air-powered tools.
Change the Wheel Cover
Changing the wheel cover on your pneumatic pencil grinder can help ensure that you use the tool in the best possible way. The wheel cover is a protective mechanism that prevents dust and other materials from entering the air supply and clogging up your tool’s motor. It also helps to protect other people in your work area from accidentally coming into contact with the tool. Before attempting to change the wheel cover, it is important to take the time to inspect it and make sure it is in good condition.
Another thing that you should check on your pneumatic pencil grinder is the wheel bearing. Wearing out can cause a grinding noise and bad vibrations from the machine. To replace the bearing, remove the grinding wheel and inner and outer flanges from the machine. Next, use a bearing separator or puller to remove the bearing and replace the spindle gear with a new one.
Keep It Safe
Pneumatic pencil grinders are a great tool for various jobs, but they can also be dangerous if you don’t take the proper precautions. Using an OSHA-compliant wheel cover is one way to keep your pneumatic pencil grinder safe. These covers can help keep dust out of the tool and prevent vibration from damaging your hand and wrist while you work. You should also wear safety glasses and goggles when working with any pneumatic power tool, especially if it has compressed air as an energy source. These tools can also be very loud, so hearing protection is essential.
Keep the Blades Clean
When using your pneumatic pencil grinder, it is important to keep the blades clean. This will help to ensure that the grinding process goes smoothly and doesn’t cause any damage to the tool.
To keep your blades clean, wipe them down frequently to remove any food particles that may have built up. This will also prevent the blade from becoming a breeding ground for bacteria and other germs that can harm your health.
Once done, use a soft cloth to dry the blades and other parts. Dry all the parts attached to your grinder thoroughly so they don’t rust and oxidize.
For added safety, bag each part individually in sealable plastic bags. You can add rice to each bag if you live in a climate with high humidity. This will help to absorb moisture before the parts are stored. This will keep them from getting moldy and will increase their lifespan.
Keep the Wheel Cover OSHA Compliant
Keeping your pneumatic pencil grinder OSHA-compliant can go a long way in helping you avoid accidents. It also helps reduce downtime and prevents hefty fines.
One of the best things you can do is keep the wheel cover of your tool in good condition. This will help keep you and anyone around you safe from flying particles, sparks, and metal debris the wheel can throw.
The wheel-cover opening on a bench grinder should allow no more than 90 degrees of the wheel to remain exposed. Larger openings create a larger pattern of the material and spark that can be thrown, potentially impacting people or other objects around you.
This is especially important if you are grinding fragile materials like wood. Using the wheel cover to protect yourself from these hazards can save you and your workmates from serious injury.